Ball Valve Sample Image

Two-piece Trunnion Mounted Ball Valves Exploded View

Trunnion Mounted Ball Valve image
Trunnion Mounted Ball Valve image

Component Name & Quantity

No. Component Name Qty.
1 Body 1
2 Adaptor 1
3 Ball 1
4 Seat 2
5 Seat Ring 2
6 Coil Spring 32
7 Body “O” Ring 4
8 Gasket 2
9 Body Stud 16
10 Body Nut 16
11 Stem Bottom Bush 1
12 Stem 1
13 Anti-Static Device 2
14 Gland Packing 3
15 Bearing 1
16 Trunnion 1
17 Trunnion O Ring 1
No. Component Name Qty.
18 Thrust Washer 1
19 Bearing Block 1
20 Bearing Block Bolt 6
21 Stem Housing 1
22 Stem Sealant Injector 1
23 Stem Housing Bolt 4
24 Stem Housing Gasket 1
25 Gland 1
26 Hex Head Screw 2
27 Gland Nut 8
28 Gland Stud 4
29 Gear Unit 1
30 Hand Wheel Stud 1
31 Hand Wheel 1
32 Hand Wheel Nut 1
33 Foot Support 2

Three-piece Trunnion Mounted Ball Valves Exploded View

Trunnion Mounted Ball Valve image

Component Name & Quantity

No. Component Name Qty.
1 Body 1
2 Adaptor 2
3 Ball 1
4 Seat 2
5 Seat Ring 2
6 Coil Spring 32
7 Body “O” Ring 4
8 Gasket 2
9 Body Stud 32
10 Body Nut 32
11 Stem Bottom Bush 1
12 Stem 1
13 Anti-Static Device 2
14 Bearing 1
15 Trunnion 1
16 Trunnion O Ring 1
17 Thrust Washer 1
No. Component Name Qty.
18 Bearing Block 1
19 Bearing Block Bolt 6
20 Gland Packing 3
21 Stem Housing 1
22 Stem Sealant Injector 1
23 Stem Housing Gasket 1
24 Stem Housing Bolt 4
25 Lock Pin 1
26 Gland 1
27 Hex Head Screw 2
28 Gland Nut 8
29 Gland Stud 4
30 Gear Unit 1
31 Hand Wheel Stud 1
32 Hand Wheel 1
33 Hand Wheel Nut 1
34 Foot Support 2

Trunnion-mounted Ball Valves Dimens

ASME Class 150 & 300 (Full Bore)

Trunnion Mounted Ball Valve image
Size 2-piece #150 3-piece #150
A B C D Wt. A B C D Wt.
NPS RF RTJ BW FL BW RF RTJ BW FL BW
2 178 191 216 49 60 160 20 16
3 203 216 283 74 90 260 35 30
4 229 241 305 100 105 280 45 40
6 394 406 457 150 160 485 140 120
8 457 470 521 201 215 595 235 205 457 470 521 201 320 600 290 260
10 533 546 559 252 265 635 340 300 533 546 559 252 390 690 430 390
12 610 622 635 303 310 720 530 465 610 622 635 303 410 710 620 560
14 686 699 762 334 340 745 680 595 686 699 762 334 445 760 810 730
16 762 775 838 385 380 790 870 760 762 775 838 385 490 785 1040 935
18 864 876 914 436 430 885 1280 1130 864 876 914 436 535 830 1310 1180
20 914 927 991 487 490 940 1625 1425 914 927 991 487 590 920 1860 1675
24 1067 1080 1143 589 555 1010 2460 2150 1067 1080 1143 589 655 1000 3120 2817
Size 2-piece #300 3-piece #300
A B C D Wt. A B C D Wt.
NPS RF RTJ BW FL BW RF RTJ BW FL BW
2 216 232 216 49 75 250 25 20
3 283 298 283 74 90 260 45 40
4 305 321 305 100 130 380 75 65
6 403 419 457 150 165 485 180 165
8 502 518 521 201 235 595 290 255 502 518 521 201 360 610 355 320
10 568 584 559 252 275 665 445 405 568 584 559 252 380 650 530 475
12 648 664 635 303 320 720 660 595 648 664 635 303 420 730 835 760
14 762 778 762 334 360 820 900 800 762 778 762 334 460 760 1010 910
16 838 854 838 385 390 850 980 850 838 854 838 385 490 850 1390 1250
18 914 930 914 436 445 900 1620 1450 914 930 914 436 545 890 1805 1640
20 991 1010 991 487 490 1005 2010 1790 991 1010 991 487 610 940 2290 2065
24 1143 1165 1143 589 575 1080 3010 2710 1143 1165 1143 589 685 1075 3525 3200

All dimensions in mm and weights in kg

Trunnion-mounted Ball Valves

ASME Class 600 & 900 (Full Bore)

Trunnion Mounted Ball Valve image
Size 2-piece #600 3-piece #600
A B C D Wt. A B C D Wt.
NPS RF RTJ BW FL BW RF RTJ BW FL BW
2 292 295 292 49 75 250 35 30
3 356 359 356 74 105 355 65 55
4 432 435 432 100 130 450 110 100
6 559 562 559 150 175 565 295 270
8 660 664 660 201 235 645 450 400 660 664 660 201 340 575 480 435
10 787 791 787 252 310 765 754 670 787 791 787 252 390 735 820 745
12 838 841 838 303 355 810 970 870 838 841 838 303 450 950 1130 1035
14 889 892 889 334 380 840 1330 1210 889 892 889 334 470 960 1480 1365
16 991 994 991 385 425 935 1570 1405 991 994 991 385 530 1060 1915 1760
18 1092 1095 1092 436 475 1060 2350 2130 1092 1095 1092 436 570 1065 2240 2025
20 1194 1200 1194 487 530 1130 2965 2685 1194 1200 1194 487 600 1190 2690 2420
24 1397 1407 1397 589 600 1265 4500 4050 1397 1407 1397 589 740 1285 5445 4990
Design Size A B C D Wt.
NPS RF RTJ BW FL BW
2-piece# 900 2 368 371 368 49 95 335 65 60
3 381 384 381 74 120 435 85 70
4 457 460 457 100 145 545 160 145
6 610 613 610 150 195 620 350 320
 

 

 

 

3-piece

# 900

8 737 740 737 201 360 670 650 590
10 838 841 838 252 410 770 915 820
12 965 968 965 303 460 865 1430 1330
14 1029 1038 1029 322 500 910 1600 1445
16 1130 1140 1130 373 545 940 2195 1970
18 1219 1232 1219 423 580 1060 3150 2860
20 1321 1334 1321 471 650 1215 4880 4475
24 1549 1568 1549 570 690 1305 7300 6655

All dimensions in mm and weights in kg

Trunnion-mounted Ball Valves

ASME Class 1500 & 2500 (Full Bore)

Trunnion Mounted Ball Valve image
Design Size A B C D Wt.
NPS RF RTJ BW FL BW
 

 

2-piece

# 1500

2 368 371 368 49 95 340 70 60
3 470 473 470 74 125 445 110 95
4 546 549 546 100 180 605 265 240
6 705 711 705 144 225 645 490 440
 

 

 

 

3-piece

# 1500

8 832 841 832 192 390 750 935 855
10 991 1000 991 239 475 875 1800 1650
12 1130 1146 1130 287 510 1020 2580 2355
14 1257 1276 1257 315 550 1060 3350 3055
16 1384 1407 1384 360 620 1185 4190 3770
18 1537 1559 1537 406 645 1235 6330 5695
20 1664 1686 1664 454 785 1305 8800 7880
24 1950 1972 1950 546 845 1465 14435 12995
Design Size A B C D Wt.
NPS RF RTJ BW FL BW
 

 

2-piece

# 2500

2 451 454 451 42 120 360 105 90
3 578 584 578 62 145 525 205 170
4 673 683 673 87 185 605 370 310
6 914 927 914 131 320 750 1100 1000
 

 

 

3-piece

# 2500

8 1022 1038 1022 179 550 890 1980 1820
10 1270 1292 1270 223 555 1045 3275 3000
12 1422 1445 1422 265 680 1125 5150 4635
14 1575 1600 1575 292 700 1235 8015 7210
16 1752 1778 1752 333 780 1350 10700 9700
18 * * * 374 * * * *

All dimensions in mm and weights in kg

Ordering Information of Ball Valves

As Per Our Design

 Type of Valves
Types Nomen.
1 Piece  Ball Valve 1BV
2 Piece Ball Valve 2BV
3 Piece Ball Valve 3BV
Flush Bottom Ball Valve FBV
Jacketed Type Ball Valve JBV
Three Way Ball Valve 3WBV
2 Piece Trunnion Mounted Ball Valve 2TBV
3 Piece Trunnion Mounted Ball Valve 3TBV
Materials
Type Of Materials Nomen.
S S310 S1
Ss304 / ASTM A182 Gr. F304 S4
SS304 L S4L
SS316 S6
SS316L S6L
SS317 S7
SS321 S21
SS446 S46
Monal 400 M4
Incoloy 625 I6
Incoloy 825 I8
Carbon Steel CS
A105 A1
Alloy 20 A20
ASTM A182 F51 (Duplex F51) F51
ASTM A182 F60 (Duplex F60) F60
ASTM A182 F53 (Super Duplex F53) F53
ASTM A312 TP 304L P4L
ASTM A182 F11 F11
ASTM A182 GR F5 F5
ASTM A312 TP 304 TP4
Hastelloy C276 HC2
A350 Gr. LF1/ LF2/ LF3 LF2
SS410 S41
ASTM A240 TP 316L P6L
Inconel-600 I60
ASTM A234 Gr. WPB WPB
Mild Steel MS
Nickel Alloy NA
Galvanized GLV
 Sizes
Size Nomen.
1/8″ 6
1/4″ 8
3/8″ 10
1/2″ 15
3/4″ 20
1″ 25
1 1/4″ 32
1 1/2″ 40
2″ 50
2 1/2″ 65
3″ 80
4″ 100
5″ 125
6″ 150
8″ 200
10″ 250
12″ 300
14″ 350
16″ 400
18″ 450
20″ 500
22″ 550
24″ 600
26″ 650
28″ 700
30″ 750
32″ 800
36″ 900
Type Of Bore
Type Nomen.
Full Bore FB
Reduced Bore RB
Type of End Connections.
Type Nomen.
Flange End FL
Butt Weld End BW
Socket Weld End SW
Tounge & Groove TG
Ring Type Joint RTJ
NPT Threaded NT
BSPT Threaded BT
SW NPT SN
Type Of Class
Types Nomen.
Class 150 #150
Class 300 #300
Class 400 #400
Class 600 #600
Class 900 #900
Class 1500 #1500
Class 2500 #2500
Class 4500 #4500
Sch 10 S10
Sch 20 S20
Sch 40 S40
Sch 80 S80
Sch 160 S160
Sch XXS SXXS
Table F F
Table E E
Table D D
Special Requirement
Types Nomen.
IBR IBR
Fire Safe FS
 Operating System
Types Nomen.
Lever Operated 1 / L
Gear Unit 2 / G
Pneumatic 3 / P
Electric 4 / E

Ex. 1 PIECE BALL VALVE, 100NB,FLANGE END ASTM 182 A SS 316 FULL BORE #300, WITH IBR